Key Features & Advantages

• Heavy-Duty Construction: Manufactured from high-grade cast iron to withstand the extreme cylinder pressures of modern diesel engines, offering superior rigidity and resistance to thermal cracking.

• Precision Machining: Bores are heat-treated and machined with a strict 0.01mm tolerance. This ensures a perfect cylinder liner fit, reducing rebuild time and maximizing heat transfer.

• OEM-Spec Mains: Main bearing caps are balanced and machined to exact Volvo specifications to minimize vibration and noise, crucial for long-haul comfort in FH 460 trucks.

• Euro 6 Ready: Designed to support the high thermal loads and emission requirements of Euro 6 environmental standards.

Cross Reference Note: This block is directly interchangeable with part numbers 21310867, 22056231, and 22497988. Contact our support team for specific aftermarket brand cross-references (PAI, Federal-Mogul, etc.).

Common Failure Symptoms: When to Replace

If your Volvo D13 is experiencing these issues, a block replacement may be necessary:

1. Cylinder Wall Cracks: Often caused by overheating. Look for coolant mixing with oil or “sweet” smelling exhaust.

2. Main Bearing Spin/Wear: Caused by oil starvation or poor alignment. Listen for deep knocking sounds or check for metal shavings in the oil filter.

3. Compression Loss: Warped bores can lead to a 5-10% torque reduction and increased blow-by.

4. Liner Cavitation/Seizing: High-mileage units (500,000+ km) may develop pitting on the block deck or bore surfaces that cannot be resurfaced.

Installation Guidelines

• Preparation: Ensure the block deck is perfectly clean. Use a straightedge to check flatness (max warpage 0.05mm).

• Liner Installation: Install new liners with OEM-grade O-rings. Ensure liner protrusion meets the 0.02mm specification to prevent head gasket failure.

• Torque Specs: Tighten main bolts to 150 Nm + 90° (Always verify with the specific Volvo workshop manual for your engine variant).

• Testing: After assembly, prime the oil system and pressure test for coolant leaks before full load operation.

Shipping & Packaging

• Secure Packaging: Each block is sealed in anti-corrosion wrap and secured in a heavy-duty wooden cradle/crate to prevent transit damage.

• Global Logistics: We ship worldwide from our warehouse.

• Lead Time: 3-7 days processing for in-stock items.

Ready to Restore Your Engine?

Don’t let a cracked block keep your fleet off the road. Contact Volgen Power for a competitive quote and freight calculation.

Website: www.volgenpower.com

Email: [email protected]

24/7 Support: +86 18827435225